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A Complete Guide to Post Processor FANUC 18i for 80: How to Optimize Your CNC Machine and Control


Post Processor FANUC 18i for 80: A Guide for CNC Machinists




If you are a CNC machinist who works with FANUC controls, you may have heard of the term "post processor". But what exactly is a post processor and why do you need one? And what is a post processor FANUC 18i for 80 and how does it work? In this article, we will answer these questions and more. We will explain what a post processor is and why it is essential for CNC machining. We will also introduce you to FANUC 18i, one of the most popular and versatile CNC controls in the market. We will then show you how to choose, install, use, and benefit from a post processor FANUC 18i for 80, a specialized software that optimizes your CNC machine's performance and capabilities. By the end of this article, you will have a better understanding of how a post processor FANUC 18i for 80 can help you achieve faster and more accurate machining results.




post processor FANUC 18i for 80


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What is a Post Processor and Why Do You Need One for CNC Machining?




A post processor is a software that converts your CAD/CAM toolpaths into G-code for your specific CNC machine. It is essentially an interpreter that translates the language of your design into commands that your machine can follow. A post processor is necessary because different CNC machines and controls have different requirements and formats for G-code. For example, some machines may support certain canned cycles, decimal places, line numbers, or G and M codes that others may not. A post processor ensures that your G-code is compatible with your machine and control so that you can avoid errors, crashes, or poor quality machining.


A good post processor also allows you to customize your G-code according to your preferences and needs. For example, you may want to add safety blocks, comments, alarms, signals, or other features that are not available in your CAD/CAM software. A post processor can also generate additional outputs such as tool lists, setup sheets, or reports that can help you with documentation and management. A post processor can also enhance your machine's functionality by adding features that are not supported by your control or CAD/CAM software. For example, you may want to use advanced algorithms or techniques such as high-speed machining (HSM), adaptive clearing (AC), trochoidal milling (TM), or smooth interpolation (SI) that can improve your machining efficiency and quality.


What is FANUC 18i and What are its Features and Benefits?




FANUC 18i is a series of CNC controls that are widely used in various industries and applications. FANUC 18i controls are known for their reliability, performance, and compatibility with different CNC machines and tools. FANUC 18i controls have several features and benefits that make them ideal for CNC machining, such as:



  • High-speed and high-precision processing: FANUC 18i controls can handle complex and large programs with ease and accuracy. They can also support high-speed machining (HSM) and high-precision machining (HPM) techniques that can reduce cycle times and improve surface quality.



  • Flexible and customizable interface: FANUC 18i controls have a user-friendly and intuitive interface that can be customized according to your preferences and needs. You can also use various options and accessories to enhance your control's functionality and usability, such as touch screens, keyboards, mouse, USB ports, Ethernet ports, etc.



  • Powerful and versatile programming: FANUC 18i controls can support various programming languages and formats, such as ISO code, conversational, parametric, macro, etc. You can also use FANUC's proprietary software, such as Manual Guide i, Custom Macro B, or FANUC Picture, to create and edit programs easily and efficiently.



  • Advanced and intelligent features: FANUC 18i controls have many advanced and intelligent features that can help you optimize your machining process and results, such as adaptive control (AC), tool life management (TLM), tool offset memory (TOM), spindle speed fluctuation detection (SSFD), etc.



What is a Post Processor FANUC 18i for 80 and How Does it Work?




A post processor FANUC 18i for 80 is a software that converts your CAD/CAM toolpaths into G-code for your specific CNC machine with a FANUC 18i control. It is designed to work with the FANUC 80 series of CNC machines, which are high-performance vertical machining centers (VMCs) that can handle various materials and applications. A post processor FANUC 18i for 80 works by taking into account the specifications and limitations of your machine and control, such as axis configuration, spindle speed, feed rate, tool changer capacity, etc. It then generates G-code that is optimized for your machine and control, ensuring that your machining process is smooth, accurate, and efficient.


A post processor FANUC 18i for 80 also allows you to customize your G-code according to your preferences and needs. For example, you can add or modify safety blocks, comments, alarms, signals, or other features that are not available in your CAD/CAM software. You can also use advanced algorithms or techniques that are not supported by your control or CAD/CAM software, such as high-speed machining (HSM), adaptive clearing (AC), trochoidal milling (TM), or smooth interpolation (SI). A post processor FANUC 18i for 80 can also generate additional outputs such as tool lists, setup sheets, or reports that can help you with documentation and management. How to Choose the Right Post Processor for Your CNC Machine and Control




Choosing the right post processor for your CNC machine and control is crucial for achieving optimal machining results. A wrong or poorly configured post processor can cause errors, crashes, or poor quality machining that can waste your time, money, and resources. Therefore, you should consider the following factors when choosing a post processor for your CNC machine and control:



  • Machine type: Different types of CNC machines have different capabilities and requirements for G-code. For example, a milling machine may have different axis configuration, spindle speed, feed rate, tool changer capacity, etc. than a turning machine. Therefore, you should choose a post processor that matches your machine type and specifications.



  • Control model: Different models of CNC controls have different features and formats for G-code. For example, some controls may support certain canned cycles, decimal places, line numbers, or G and M codes that others may not. Therefore, you should choose a post processor that is compatible with your control model and version.



  • Programming language: Different programming languages have different syntax and semantics for G-code. For example, some languages may use parentheses, brackets, or commas to separate parameters or expressions that others may not. Therefore, you should choose a post processor that supports your preferred programming language and format.



  • Customization needs: Depending on your preferences and needs, you may want to customize your G-code according to your specific requirements. For example, you may want to add safety blocks, comments, alarms, signals, or other features that are not available in your CAD/CAM software. Therefore, you should choose a post processor that allows you to customize your G-code easily and efficiently.



Here are some examples of post processors for different CNC machines and controls:



Machine Type


Control Model


Post Processor


Milling


FANUC 18i


Post Processor FANUC 18i for 80


Milling


FANUC 0i-MD


Post Processor FANUC 0i-MD for Milling


Milling


Siemens 840D


Post Processor Siemens 840D for Milling


Turning


FANUC 18i-TB


Post Processor FANUC 18i-TB for Turning


Turning


FANUC 0i-TD


Post Processor FANUC 0i-TD for Turning


Turning


Siemens 828D


Post Processor Siemens 828D for Turning


How to Install and Use a Post Processor FANUC 18i for 80




If you have decided to use a post processor FANUC 18i for 80 for your CNC machine and control, you will need to install and use it properly. Here are the steps to do so:



Requirements: Before installing a post processor FANUC 18i for 80, you will need to have the following requirements:


  • A compatible CNC machine with a FANUC 18i control.



  • A compatible CAD/CAM software that can generate toolpaths for your design.



  • A license for the post processor FANUC 18i for 80 software.



  • A computer or laptop that can run the post processor FANUC 18i for 80 software.



  • A USB drive or Ethernet cable that can transfer the G-code from the computer or laptop to the CNC machine.



  • Download: To download the post processor FANUC 18i for 80 software, you will need to visit the official website of the software provider and follow the instructions. You will need to enter your license key and other details to complete the download process.



  • Install: To install the post processor FANUC 18i for 80 software, you will need to run the setup file and follow the instructions. You will need to select the destination folder and other options to complete the installation process.



  • Configure: To configure the post processor FANUC 18i for 80 software, you will need to open the software and access the settings menu. You will need to select your machine type, control model, programming language, customization options, and other parameters to complete the configuration process.Test: To test the post processor FANUC 18i for 80 software, you will need to open your CAD/CAM software and load your design. You will need to generate toolpaths for your design and select the post processor FANUC 18i for 80 as the output option. You will then need to save the G-code file and transfer it to your CNC machine via USB drive or Ethernet cable. You will then need to load the G-code file on your CNC machine and run a simulation or a dry run to check for any errors or issues. You will then need to make any adjustments or corrections if needed.



  • Use: To use the post processor FANUC 18i for 80 software, you will need to repeat the steps above for each design that you want to machine. You will also need to follow the safety and operational procedures of your CNC machine and control. You will also need to monitor and maintain your CNC machine and control regularly to ensure optimal performance and quality.



How to Benefit from a Post Processor FANUC 18i for 80




Using a post processor FANUC 18i for 80 can bring you many benefits that can improve your machining process and results. Here are some of the advantages of using a post processor FANUC 18i for 80:



  • Faster and more accurate machining: A post processor FANUC 18i for 80 can generate G-code that is optimized for your CNC machine and control, ensuring that your machining process is smooth, accurate, and efficient. It can also support high-speed machining (HSM) and high-precision machining (HPM) techniques that can reduce cycle times and improve surface quality.



  • Reduced cycle times: A post processor FANUC 18i for 80 can reduce your cycle times by eliminating unnecessary or redundant movements, optimizing tool paths, minimizing tool changes, etc. It can also use advanced algorithms or techniques such as adaptive clearing (AC), trochoidal milling (TM), or smooth interpolation (SI) that can increase your material removal rate and reduce your cutting forces.



  • Improved surface quality: A post processor FANUC 18i for 80 can improve your surface quality by generating smooth and continuous tool paths, avoiding sharp corners or sudden changes in direction, controlling the spindle speed and feed rate, etc. It can also use advanced algorithms or techniques such as high-speed machining (HSM), adaptive clearing (AC), trochoidal milling (TM), or smooth interpolation (SI) that can reduce heat generation, tool wear, vibration, etc.



  • Enhanced functionality: A post processor FANUC 18i for 80 can enhance your machine's functionality by adding features that are not supported by your control or CAD/CAM software. For example, you can use adaptive control (AC), tool life management (TLM), tool offset memory (TOM), spindle speed fluctuation detection (SSFD), etc. that can help you optimize your machining process and results.



Here are some examples of parts and projects that can be machined with a post processor FANUC 18i for 80:



Part/Project


Description


Aerospace component


A complex and precise part made of titanium alloy that requires high-speed machining (HSM) and high-precision machining (HPM) techniques.


Automotive part


A large and heavy part made of steel that requires adaptive clearing (AC) and trochoidal milling (TM) techniques.


Medical device


A small and delicate part made of stainless steel that requires smooth interpolation (SI) and spindle speed fluctuation detection (SSFD) techniques.


Mold/Die


A detailed and intricate part made of aluminum that requires smooth interpolation (SI) and high-speed machining (HSM) techniques.


Wooden sculpture


A creative and artistic part made of wood that requires smooth interpolation (SI) and adaptive clearing (AC) techniques.


Conclusion




In this article, we have explained what a post processor is and why it is essential for CNC machining. We have also introduced you to FANUC 18i, one of the most popular and versatile CNC controls in the market. We have then shown you how to choose, install, use, and benefit from a post processor FANUC 18i for 80, a specialized software that optimizes your CNC machine's performance and capabilities. By using a post processor FANUC 18i for 80, you can achieve faster and more accurate machining results. You can also reduce your cycle times, improve your surface quality, and enhance your machine's functionality. You can also customize your G-code according to your preferences and needs. A post processor FANUC 18i for 80 is a valuable tool that can help you improve your machining process and results. If you are interested in trying a post processor FANUC 18i for 80 or want to learn more about it, you can visit the official website of the software provider or contact us for more information. We will be happy to assist you with any questions or inquiries you may have. We hope you enjoyed this article and found it useful and informative. Thank you for reading and happy machining! FAQs




Here are some frequently asked questions (FAQs) about post processor FANUC 18i for 80:


What is the difference between FANUC 18i-A, B, C, and D?




FANUC 18i-A, B, C, and D are different versions of the FANUC 18i control that have different features and specifications. For example, FANUC 18i-A has a maximum of 4 axes and 2 spindles, while FANUC 18i-D has a maximum of 32 axes and 8 spindles. You can find more details about the differences between FANUC 18i-A, B, C, and D on the official website of FANUC or in the user manual of your control.


How much does a post processor FANUC 18i for 80 cost and where can I get it?




The cost of a post processor FANUC 18i for 80 may vary depending on the software provider, the license type, the support options, etc. You can get a quote for a post processor FANUC 18i for 80 by visiting the official website of the software provider or contacting them directly. You can also get a free trial or a demo version of a post processor FANUC 18i for 80 to test its features and performance before purchasing it.


How can I update or customize my post processor FANUC 18i for 80?




You can update or customize your post processor FANUC 18i for 80 by using the software's settings menu or editor. You can also contact the software provider or their support team for assistance or guidance. You can also request a custom post processor FANUC 18i for 80 that meets your specific requirements and needs.


What are some common problems or errors that may occur with a post processor FANUC 18i for 80 and how can I fix them?




Some common problems or errors that may occur with a post processor FANUC 18i for 80 are:


  • G-code syntax errors: These are errors that occur when the G-code generated by the post processor is not valid or compatible with your control. To fix them, you need to check the G-code file for any typos, missing parameters, incorrect codes, etc. You also need to check the settings and configuration of your post processor and make sure they match your machine and control.



  • G-code logic errors: These are errors that occur when the G-code generated by the post processor does not produce the desired machining results. To fix them, you need to check the toolpaths generated by your CAD/CAM software and make sure they are correct and feasible. You also need to check the settings and configuration of your post processor and make sure they are optimal and appropriate.



  • Machine or control errors: These are errors that occur when your machine or control malfunctions or fails to execute the G-code properly. To fix them, you need to check the status and condition of your machine and control and make sure they are functioning normally. You also need to check the connection and communication between your machine and control and make sure they are stable and secure.



What are some alternative or complementary solutions to a post processor FANUC 18i for 80?




Some alternative or complementary solutions to a post processor FANUC 18i for 80 are:


  • Other post processors: You can use other post processors that are compatible with your CNC machine and control if you are not satisfied with a post processor FANUC 18i for 80. You can find other post processors from different software providers or online platforms.



  • CAD/CAM software: You can use CAD/CAM software that can generate G-code directly for your CNC machine and control without requiring a post processor. You can find CAD/CAM software from different software providers or online platforms.



  • C NC programming: You can use CNC programming that can create G-code manually for your CNC machine and control without requiring a post processor or CAD/CAM software. You can use CNC programming languages such as ISO code, conversational, parametric, macro, etc.



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